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Andon System

Integrated Andon System:

We offer an integrated andon system with production machines capable of collecting real-time and accurate data. This system allows the creation of daily, weekly, and monthly reports tailored to the client’s needs and preferences. The key features and benefits of our system include

  • Real-time Target vs Actual Data:

    • Description: Monitors production targets versus actual outputs in real-time.
    • Benefits: Enables immediate identification of production variances, facilitating quick corrective actions to stay on track with production goals.
  • Hourly Data Comparison:

    • Description: Provides comparative data on an hourly basis.
    • Benefits: Helps in understanding production trends and patterns, identifying peak performance times, and areas needing improvement.
  • WhatsApp Notifications:

    • Description: Sends real-time notifications to designated personnel via WhatsApp.
    • Benefits: Ensures prompt awareness of machine status changes, allowing for faster response times and reducing downtime.
  • Real-time Machine Monitoring:

    • Description: Displays machine status with color-coded indicators: red for stop, green for run, and yellow for idle, updated down to the second.
    • Benefits: Offers a clear and immediate visual representation of machine status, enhancing situational awareness and operational efficiency.
  • Adaptable Plan:

    • Description: Provides flexible planning options to adjust production schedules as needed.
    • Benefits: Allows for dynamic adjustments to production plans based on real-time data, improving adaptability to changing demands and conditions.
  • Machine Stop Notifications:

    • Description: Sends WhatsApp notifications whenever a machine stops.
    • Benefits: Minimizes downtime by alerting maintenance or supervisory staff instantly, ensuring quick troubleshooting and resolution.
  • OEE (Overall Equipment Effectiveness) Realtime:

    • Description: Measures and monitors the OEE of machines in real-time, based on international standards.
    • Benefits: Provides a comprehensive metric to evaluate the efficiency and productivity of machinery, helping to identify areas for improvement in availability, performance, and quality.
  • International Standard Calculations:

    • Description: Adheres to international standards for calculating production metrics and efficiency.
    • Benefits: Ensures data accuracy and comparability with global benchmarks, enabling better decision-making and process optimization.
  • Daily, Weekly, and Monthly Reports:

    • Description: Generates detailed daily, weekly, and monthly reports accessible directly from a dedicated website.
    • Benefits: Allows stakeholders to monitor production performance, track progress, and make informed decisions based on comprehensive and up-to-date information.
  • Real-time Planning Achievement Updates:

    • Description: Provides real-time updates on the completion of planned production activities.
    • Benefits: Ensures that all relevant personnel are informed immediately when production goals are met, facilitating timely adjustments and celebrations of milestones.

Benefits Overview:

  • Enhanced Efficiency: Real-time data and notifications reduce downtime and improve response times.
  • Improved Productivity: Accurate monitoring and flexible planning help meet production targets more consistently.
  • Better Decision Making: Detailed reports and data comparisons provide insights for continuous improvement.
  • Increased Awareness: Real-time monitoring and notifications keep everyone informed about machine status, promoting a proactive maintenance culture.
  • Global Competitiveness: OEE real-time monitoring and international standard calculations align production practices with global best practices.
  • Accessibility and Transparency: Web-accessible reports ensure that performance data is always available for review and analysis, enhancing transparency and accountability.
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